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Aluminum alloy die castings
from drawing to volume production

Dujiangyan Huachuan Die Casting has focused on high-pressure die casting for more than 20 years. From tool development and die casting to CNC machining, surface finishing, inspection and shipping, the whole flow runs inside our 8,000 m² plant, giving customers in the Sichuan-Chongqing region and across China traceable batch consistency.

ADC12 / A380 High-pressure die casting CNC + surface finishing Prototyping supported
20+ yrsDie casting experience
8,000 m²Plant area
3,000 tAnnual capacity
500,000 pcsMonthly output
01

Aluminum alloy die castings

Finished aluminum alloy die casting
Aluminum alloy die castings · actual partHUACHUAN
  • Material set by drawing: ADC12, A380 and customer-specified grades, supplied as-cast or after heat treatment.
  • Structure feasibility: thin walls, deep cavities and multi-rib designs go through a DFM review before tooling, reducing shrinkage porosity and distortion risk.
  • Finishing in the same plant: deburring, CNC machining, sand blasting, polishing and coating follow one another inside one plant, reducing the lead-time swings that come from outside processing.

Product specifications

Product name
Aluminum alloy die castings
Material
Aluminum alloy (ADC12, A380, etc., per customer requirement)
Process
High-pressure die casting
Industries served
New energy vehicles, conventional vehicles, motorcycles, appliances, communications, medical, construction machinery
Customization
Yes
Prototyping
New part prototyping supported; lead time and MOQ are quoted after evaluating the part structure, please contact our sales team
Surface finishing
Sand blasting, polishing, coating, electroplating, etc.
Get a quote from your drawings
02

Automotive die castings

Finished automotive die casting
Automotive die castings · actual partHUACHUAN
  • Combustion and new energy vehicles: structural parts around the engine, transmission components, chassis parts and other aluminum alloy die castings.
  • Systems and batch consistency: production is organized under ISO 9001:2015 and IATF 16949, with dimensions and appearance inspected batch by batch.
  • Supply chain support: serving the automotive parts supply chain in Chengdu and the Sichuan-Chongqing region, with long-term recognition and cooperation from companies such as SAIC, Changan and Ford.

Product specifications

Product name
Automotive die castings
Material
Aluminum alloy
Process
High-pressure die casting / low-pressure die casting
Typical parts
Structural parts around the engine, transmission components, chassis parts
Quality system
ISO 9001:2015 / IATF 16949
Prototyping
New part prototyping supported; lead time and MOQ are quoted after evaluating the part structure
Surface finishing
Sand blasting, polishing, coating, electroplating, etc.
Discuss an automotive part project
03

New energy vehicle die castings

Finished new energy vehicle die casting
New energy vehicle die castings · actual partHUACHUAN
  • Lightweighting: aluminum alloy replaces conventional structural parts, balancing weight reduction with structural load bearing.
  • Heat conduction and sealing: motor and controller housings are sensitive to heat dissipation and flatness, so mold flow and post-machining plans are validated at the prototyping stage.
  • Development pace: local production in Chengdu keeps tooling, die casting and CNC in the same plant, shortening the path from development to volume production.

Product specifications

Product name
New energy vehicle die castings
Material
Aluminum alloy
Process
High-pressure die casting
Typical parts
Motor housings, controller housings, structural parts around the battery pack
Customization
Yes
Prototyping
New part prototyping and DFM review supported; lead time confirmed according to structural complexity
Surface finishing
Sand blasting, polishing, coating, electroplating, etc.
Discuss a new energy vehicle part
04

Motorcycle die castings

Finished motorcycle die casting
Motorcycle die castings · actual partHUACHUAN
  • Part range: engine parts, frame parts, lamp brackets and other aluminum alloy die cast components.
  • Appearance and durability: cosmetic surfaces and assembly surfaces are controlled separately; pre-treatment for coating and inspection criteria are agreed per part type.
  • Industry support: serving motorcycle OEMs and parts companies in the Sichuan-Chongqing region and across China, with long-term recognition and cooperation from companies such as Yamaha.

Product specifications

Product name
Motorcycle die castings
Material
Aluminum alloy
Process
High-pressure die casting
Typical parts
Engine parts, frame parts, lamp brackets
Customization
Yes
Prototyping
New part prototyping supported; lead time and MOQ are quoted after evaluating the part structure
Surface finishing
Sand blasting, polishing, coating, electroplating, etc.
Ask about motorcycle part customization
05

Appliance die castings

Finished appliance die casting
Appliance die castings · actual partHUACHUAN
  • Mainly structural parts: motor end covers, brackets, bases and other aluminum alloy die cast structural parts, with stable volume production as the priority.
  • Surface quality: flow marks and color variation are controlled on cosmetic parts; coating and screen printing can be handled in the plant.
  • Cost control: tooling and piece cost are evaluated against annual volume and structural complexity, with small-batch validation supported.

Product specifications

Product name
Appliance die castings
Material
Aluminum alloy
Process
High-pressure die casting
Typical parts
Motor end covers, brackets, bases and other structural parts
Customization
Yes
Prototyping
Prototyping and small-batch validation supported; MOQ quoted after evaluating the structure
Surface finishing
Sand blasting, polishing, coating, electroplating, etc.
Ask for an appliance part quote

Capabilities and delivery flow

A die casting is not a single operation: tool making, die casting, machining, surface finishing and inspection follow one another inside one plant, reducing the lead-time and quality variation that comes from sending work out.

Tool design and development High-pressure die casting CNC machining Sand blasting / polishing Powder coating / stoving Electroplating Trial run validation Dimensional and visual inspection
STEP 01

Drawings and DFM

Share 2D/3D drawings and annual volume; we evaluate the structure, material, tooling plan and cost.

STEP 02

Tool making and trial run

Tool design and machining, followed by trial runs; the tool is finalized once appearance, dimensions and process parameters are confirmed.

STEP 03

Volume die casting

Production is scheduled to the finalized process, with batch samples retained and in-process inspection recorded alongside.

STEP 04

Finishing and shipping

CNC machining, surface finishing, final inspection and packing, delivered as agreed.

Send us your drawings for a practical first assessment

We look at structure, material, tooling and volume together, then come back with a tooling plan, prototyping schedule and price range. Our plant is in Chengdu, and you are welcome to visit and check certificates and production lines.

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Phone / TEL +86 28-8712 5500 Mobile / WeChat +86 199 8304 0872